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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

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Cleveland Cliffs / Burns Harbor

Iron and Steelpre-FEED· Dastur International· 2023-03-01Project page ↗Cost report ↗
CO₂ captured
2,800,000t/yr
Capture efficiency
95.0%
Utilization
Parasitic load
79MW
CO₂ concentration
21.9%vol%
Facility scope
EngineeringDastur International
Point source approachPost-Combustion Capture
CO₂ concentration21.9% vol%
Flue gas pressure17 psia
Compressor nameplate
Compression stages6
Compression inlet
Compression discharge2,215 psia
Description
Dastur International Inc., with Cleveland-Cliffs Inc., is designing a carbon capture system for the 5 mtpa integrated steel plant in Burns Harbor, Indiana, to capture 50–70% of CO₂ emissions from blast furnace gas. The system will combine a gas flow distribution network, a specialized conditioning process, and ION Clean Energy’s solvent-based capture technology with 90–98% efficiency, with water-gas shift reactors enabling higher capture rates. Dastur will lead overall plant integration and engineering, while ION designs the capture island and Dastur Energy optimizes design and energy performance.