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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

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Comparing 3 reports — tab selection applies to every column.

Mustang Station Power Plant

Natural GasFEED· University of Texas at Austin· 2022-01-07Project page ↗Cost report ↗
CO₂ captured
853,644t/yr
Capture efficiency
90.0%
Utilization
52.0%
Parasitic load
46MW
CO₂ concentration
3.8%vol%
Direct Field Costs$384.1M
Solvent Pumping and Conditioning$56.0M
Absorber$37.0M
Wash Water System$33.9M
Buildings & Facilities$31.8M
Process Utilities$29.7M
CO2 Compression Equipment$24.2M
Flue Gas Systems$21.6M
Solvent Reclaiming$19.6M
Spare Parts, First Fills, Commodity Freight$18.1M
Stripper, CO2 Conditioning$17.4M
Steam Generation$15.2M
Solvent Heat Exchangers$9.5M
Solvent Storage$6.5M
E&I Infrastructure$63.5M
Indirect Field Costs$209.7M
Indirect Field Costs$93.1M
Contractor’s Profit$60.1M
Engineering$37.0M
Miscellaneous Project Expenses (Insurance, taxes, bonds & permits)$19.5M
Contingency & Escalation$104.6M
Contingency$104.6M
Interest During Construction
Report did not provide a further cost breakdown.
Owners Cost$28.0M
Report did not provide a further cost breakdown.
Total Capex$726.4M

Phillips 66 / Rodeo Refinery

Hydrogenpre-FEED· Phillips 66 Company· 2023-08-09Project page ↗Cost report ↗
CO₂ captured
190,000t/yr
Capture efficiency
95.0%
Utilization
94.5%
Parasitic load
MW
CO₂ concentration
18.0%vol%
Direct Field Costs$100.7M
Major Equipment$25.9M
Site Improvements$0.3M
Concrete$0.7M
Structural Steel$3.0M
Ductwork, Insulation, Piping$6.0M
Instrumentation and Electrical$7.9M
Painting$0.2M
Freight$2.5M
Design Allowance$6.2M
Labor$48.1M
Indirect Field Costs$60.9M
Indirect Labor$15.9M
Indirect Materials$12.5M
Engineering$22.7M
Project Development (FEL 2 and 3)$9.7M
Contingency & Escalation$48.3M
Contingency$39.5M
Escalation$8.8M
Interest During Construction
Report did not provide a further cost breakdown.
Owners Cost$29.4M
Report did not provide a further cost breakdown.
Total Capex$239.4M

Finnish Integrated Pulp and Board Mill / Capture of CO2 in the Multi-fuel Boiler only

Pulp and Paperpre-FEED· VTT Technical Research Centre of Finland· 2016-12-01Project page ↗Cost report ↗
CO₂ captured
270,658t/yr
Capture efficiency
90.0%
Utilization
95.9%
Parasitic load
4.4MW
CO₂ concentration
16.8%mol%
Direct Field Costs$83.0M
Steam turbine island modifications$6.4M
Waste water treatment$4.2M
Direct Contact Cooler$1.1M
Amine absorber section$8.6M
Amine circulation system$0.8M
Stripper section$18.8M
CO2 Compression and dehydration$2.3M
Auxiliaries$0.3M
Other direct material cost$6.2M
Construction$22.7M
EPC and other costs$11.3M
Multi-fuel boiler: booster fan and ductwork$0.3M
Indirect Field Costs
Report did not provide a further cost breakdown.
Contingency & Escalation$8.3M
Contingency$8.3M
Interest During Construction$13.5M
Report did not provide a further cost breakdown.
Owners Cost$9.2M
Report did not provide a further cost breakdown.
Total Capex$114.0M