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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

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Comparing 3 reports — tab selection applies to every column.

Technology Centre Mongstad

CoalLarge Pilot· Membrane Technology and Research (MTR)· 2023-08-15Project page ↗Cost report ↗
CO₂ captured
5,658,960t/yr
Capture efficiency
70.0%
Utilization
85.0%
Parasitic load
182MW
CO₂ concentration
12.5%mol%
Direct Field Costs$1.65B
Coal & Sorbent Prep & Feed Equipment$13.5M
Feedwater & Misc. Balance of Plant Systems Equipment$50.1M
Pulverized coal-fired boiler Equipment$297.9M
Flue Gas Cleanup Equipment$81.3M
CO2 Capture System Equipment$154.4M
CO2 Compression and Purification Equipment$80.5M
HRSG, Ducting & Stack Equipment$8.7M
Steam Turbine Generator Equipment$131.5M
Cooling Water System Equipment$34.9M
Ash/Spent Sorbent Handling System Equipment$5.0M
Accessory Electric Plant Equipment$34.0M
Instrumentation & Control Equipment$12.6M
Improvements to Site Equipment$2.6M
Materials$66.3M
Labor$626.7M
Coal & Sorbent Handling Equipment$48.5M
Indirect Field Costs$187.0M
Engineering$187.0M
Contingency & Escalation$418.3M
Project Contingency$417.5M
Process Contingency$0.8M
Interest During Construction
Report did not provide a further cost breakdown.
Owners Cost$507.6M
Financing Cost$60.9M
Pre-production Cost$66.8M
Inventory Capital$37.9M
Other's owners cost$342.0M
Total Capex$3.19B

Rayburn Energy Station / Sherman Power Plant

Natural GasFEED· Bechtel· 2022-03-01Project page ↗Cost report ↗
CO₂ captured
645,000t/yr
Capture efficiency
85.0%
Utilization
57.0%
Parasitic load
67.3MW
CO₂ concentration
6.0%mol%
Direct Field Costs$385.9M
CO2 absorption$79.6M
Civil structural work$46.9M
General utility system$51.3M
CO2 Compression Equipment$43.3M
Flue Gas Conditioning$52.4M
Solvent regeneration$40.7M
Stack connection and modification$15.9M
Distribution control system (DCS), communication, main power supply, all distribution system, auxiliary system$55.7M
Indirect Field Costs$57.1M
Construction preliminaries$34.7M
Engineering$10.4M
Mechanical completion, commissioning and testing$13.1M
Training$1.0M
Contingency & Escalation
Report did not provide a further cost breakdown.
Interest During Construction$27.0M
Report did not provide a further cost breakdown.
Owners Cost$5.0M
Report did not provide a further cost breakdown.
Total Capex$477.0M

Cleveland Cliffs / Burns Harbor

Iron and Steelpre-FEED· Dastur International· 2023-03-01Project page ↗Cost report ↗
CO₂ captured
2,800,000t/yr
Capture efficiency
95.0%
Utilization
Parasitic load
79MW
CO₂ concentration
21.9%vol%
Direct Field Costs$445.8M
Carbon Capture Island Equipment$116.6M
Steam and Power System Equipment$66.4M
Materials$190.1M
Labor$23.7M
Blast Furnace Gas Processing Equipment$48.1M
Indirect Field Costs$66.9M
EPC Fees$66.9M
Contingency & Escalation$67.5M
Contingency$67.5M
Interest During Construction$74.5M
Report did not provide a further cost breakdown.
Owners Cost$121.4M
Financing Cost$15.7M
Pre-production Cost$15.0M
Inventory Capital$3.7M
Other's owners cost$87.0M
Total Capex$776.1M