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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

3 of 3 selectedClear selection46 reports
Comparing 3 reports — tab selection applies to every column.

Holcim / Portland Cement Plant

Cementpre-FEED· Electricore· 2023-01-31Project page ↗Cost report ↗
CO₂ captured
1,733,750t/yr
Capture efficiency
90.0%
Utilization
Parasitic load
76MW
CO₂ concentration
10.1%vol%
Direct Field Costs$292.8M
Purchased Equipment$113.9M
Supporting Facilities, Materials, Bulks/Commodities, and Direct & Indirect Labor Expense$178.9M
Indirect Field Costs$91.1M
BEC + Engineering, Construction, Management, Home Office & Contractor Premiums, Allowances & Freight, and Process & Project Contingencies$91.1M
Contingency & Escalation
Report did not provide a further cost breakdown.
Interest During Construction
Report did not provide a further cost breakdown.
Owners Cost$27.6M
Pre-Production Costs, Inventory Capital, Financing Costs and Other Owner Costs$27.6M
Total Capex$411.5M

Cleveland Cliffs / Burns Harbor

Iron and Steelpre-FEED· Dastur International· 2023-03-01Project page ↗Cost report ↗
CO₂ captured
2,800,000t/yr
Capture efficiency
95.0%
Utilization
Parasitic load
79MW
CO₂ concentration
21.9%vol%
Direct Field Costs$445.8M
Carbon Capture Island Equipment$116.6M
Steam and Power System Equipment$66.4M
Materials$190.1M
Labor$23.7M
Blast Furnace Gas Processing Equipment$48.1M
Indirect Field Costs$66.9M
EPC Fees$66.9M
Contingency & Escalation$67.5M
Contingency$67.5M
Interest During Construction$74.5M
Report did not provide a further cost breakdown.
Owners Cost$121.4M
Financing Cost$15.7M
Pre-production Cost$15.0M
Inventory Capital$3.7M
Other's owners cost$87.0M
Total Capex$776.1M

Rayburn Energy Station / Sherman Power Plant

Natural GasFEED· Bechtel· 2022-03-01Project page ↗Cost report ↗
CO₂ captured
645,000t/yr
Capture efficiency
85.0%
Utilization
57.0%
Parasitic load
67.3MW
CO₂ concentration
6.0%mol%
Direct Field Costs$385.9M
CO2 absorption$79.6M
Civil structural work$46.9M
General utility system$51.3M
CO2 Compression Equipment$43.3M
Flue Gas Conditioning$52.4M
Solvent regeneration$40.7M
Stack connection and modification$15.9M
Distribution control system (DCS), communication, main power supply, all distribution system, auxiliary system$55.7M
Indirect Field Costs$57.1M
Construction preliminaries$34.7M
Engineering$10.4M
Mechanical completion, commissioning and testing$13.1M
Training$1.0M
Contingency & Escalation
Report did not provide a further cost breakdown.
Interest During Construction$27.0M
Report did not provide a further cost breakdown.
Owners Cost$5.0M
Report did not provide a further cost breakdown.
Total Capex$477.0M