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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

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Comparing 3 reports — tab selection applies to every column.

Phillips 66 / Rodeo Refinery

Hydrogenpre-FEED· Phillips 66 Company· 2023-08-09Project page ↗Cost report ↗
CO₂ captured
190,000t/yr
Capture efficiency
95.0%
Utilization
94.5%
Parasitic load
—MW
CO₂ concentration
18.0%vol%
FacilityCapex BreakdownOpex BreakdownMetadata
▸Direct Field Costs$100.7M
Major Equipment$25.9M
Site Improvements$0.3M
Concrete$0.7M
Structural Steel$3.0M
Ductwork, Insulation, Piping$6.0M
Instrumentation and Electrical$7.9M
Painting$0.2M
Freight$2.5M
Design Allowance$6.2M
Labor$48.1M
▸Indirect Field Costs$60.9M
Indirect Labor$15.9M
Indirect Materials$12.5M
Engineering$22.7M
Project Development (FEL 2 and 3)$9.7M
▸Contingency & Escalation$48.3M
Contingency$39.5M
Escalation$8.8M
▸Interest During Construction—
Report did not provide a further cost breakdown.
▸Owners Cost$29.4M
Report did not provide a further cost breakdown.
Total Capex$239.4M

Cleveland Cliffs / Burns Harbor

Iron and Steelpre-FEED· Dastur International· 2023-03-01Project page ↗Cost report ↗
CO₂ captured
2,800,000t/yr
Capture efficiency
95.0%
Utilization
—
Parasitic load
79MW
CO₂ concentration
21.9%vol%
FacilityCapex BreakdownOpex BreakdownMetadata
▸Direct Field Costs$445.8M
Carbon Capture Island Equipment$116.6M
Steam and Power System Equipment$66.4M
Materials$190.1M
Labor$23.7M
Blast Furnace Gas Processing Equipment$48.1M
▸Indirect Field Costs$66.9M
EPC Fees$66.9M
▸Contingency & Escalation$67.5M
Contingency$67.5M
▸Interest During Construction$74.5M
Report did not provide a further cost breakdown.
▸Owners Cost$121.4M
Financing Cost$15.7M
Pre-production Cost$15.0M
Inventory Capital$3.7M
Other's owners cost$87.0M
Total Capex$776.1M

Nutrien Redwater Nitrogen Operations

AmmoniaFEED· Nutrien· 2024-11-01Project page ↗
CO₂ captured
683,645t/yr
Capture efficiency
99.0%
Utilization
—
Parasitic load
—MW
CO₂ concentration
7.0%mol%
FacilityCapex BreakdownOpex BreakdownMetadata
▸Direct Field Costs$520.0M
CO2 Compression Equipment$24.2M
▸Indirect Field Costs$160.3M
Report did not provide a further cost breakdown.
▸Contingency & Escalation$293.2M
Report did not provide a further cost breakdown.
▸Interest During Construction—
Report did not provide a further cost breakdown.
▸Owners Cost—
Report did not provide a further cost breakdown.
Total Capex$973.6M