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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

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Comparing 3 reports — tab selection applies to every column.

Phillips 66 / Rodeo Refinery

Hydrogenpre-FEED· Phillips 66 Company· 2023-08-09Project page ↗Cost report ↗
CO₂ captured
190,000t/yr
Capture efficiency
95.0%
Utilization
94.5%
Parasitic load
—MW
CO₂ concentration
18.0%vol%
FacilityCapex BreakdownOpex BreakdownMetadata
▸Direct Field Costs$100.7M
Major Equipment$25.9M
Site Improvements$0.3M
Concrete$0.7M
Structural Steel$3.0M
Ductwork, Insulation, Piping$6.0M
Instrumentation and Electrical$7.9M
Painting$0.2M
Freight$2.5M
Design Allowance$6.2M
Labor$48.1M
▸Indirect Field Costs$60.9M
Indirect Labor$15.9M
Indirect Materials$12.5M
Engineering$22.7M
Project Development (FEL 2 and 3)$9.7M
▸Contingency & Escalation$48.3M
Contingency$39.5M
Escalation$8.8M
▸Interest During Construction—
Report did not provide a further cost breakdown.
▸Owners Cost$29.4M
Report did not provide a further cost breakdown.
Total Capex$239.4M

CEMEX / Balcones Cement Plant

Cementpre-FEED· Membrane Technology and Research (MTR)· 2022-06-03Project page ↗Cost report ↗
CO₂ captured
744,235t/yr
Capture efficiency
75.0%
Utilization
90.0%
Parasitic load
36MW
CO₂ concentration
14.9%vol%
FacilityCapex BreakdownOpex BreakdownMetadata
▸Direct Field Costs$262.6M
Material$50.1M
Construction equipment$9.0M
Raw Material Relocation$12.3M
Labor$32.9M
Process equipment$121.6M
Subcontract$35.6M
▸Indirect Field Costs$123.7M
Project Indirects$53.7M
Construction Indirect$70.0M
▸Contingency & Escalation$123.9M
Contingency$57.9M
Escalation$65.9M
▸Interest During Construction—
Report did not provide a further cost breakdown.
▸Owners Cost—
Report did not provide a further cost breakdown.
Total Capex$510.2M

Nutrien Redwater Nitrogen Operations

AmmoniaFEED· Nutrien· 2024-11-01Project page ↗
CO₂ captured
1,778,645t/yr
Capture efficiency
99.0%
Utilization
—
Parasitic load
—MW
CO₂ concentration
7.0%mol%
FacilityCapex BreakdownOpex BreakdownMetadata
▸Direct Field Costs$1.09B
Process Utilities$29.7M
▸Indirect Field Costs$337.8M
Report did not provide a further cost breakdown.
▸Contingency & Escalation$614.9M
Report did not provide a further cost breakdown.
▸Interest During Construction—
Report did not provide a further cost breakdown.
▸Owners Cost—
Report did not provide a further cost breakdown.
Total Capex$2.04B