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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

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Comparing 3 reports — tab selection applies to every column.

Phillips 66 / Rodeo Refinery

Hydrogenpre-FEED· Phillips 66 Company· 2023-08-09Project page ↗Cost report ↗
CO₂ captured
190,000t/yr
Capture efficiency
95.0%
Utilization
94.5%
Parasitic load
—MW
CO₂ concentration
18.0%vol%
FacilityCapex BreakdownOpex BreakdownMetadata
▸Direct Field Costs$100.7M
Major Equipment$25.9M
Site Improvements$0.3M
Concrete$0.7M
Structural Steel$3.0M
Ductwork, Insulation, Piping$6.0M
Instrumentation and Electrical$7.9M
Painting$0.2M
Freight$2.5M
Design Allowance$6.2M
Labor$48.1M
▸Indirect Field Costs$60.9M
Indirect Labor$15.9M
Indirect Materials$12.5M
Engineering$22.7M
Project Development (FEL 2 and 3)$9.7M
▸Contingency & Escalation$48.3M
Contingency$39.5M
Escalation$8.8M
▸Interest During Construction—
Report did not provide a further cost breakdown.
▸Owners Cost$29.4M
Report did not provide a further cost breakdown.
Total Capex$239.4M

Gerald Gentleman Station

CoalFEED· ION Clean Energy· 2023-03-01Project page ↗Cost report ↗
CO₂ captured
4,316,020t/yr
Capture efficiency
89.8%
Utilization
85.0%
Parasitic load
—MW
CO₂ concentration
—
FacilityCapex BreakdownOpex BreakdownMetadata
▸Direct Field Costs$2.17B
Auxiliary power and fans$94.1M
Absorber$288.0M
Common facilities$327.5M
Carbon Capture Plant$1.45B
Switchyard$6.2M
▸Indirect Field Costs—
Report did not provide a further cost breakdown.
▸Contingency & Escalation—
Report did not provide a further cost breakdown.
▸Interest During Construction—
Report did not provide a further cost breakdown.
▸Owners Cost—
Report did not provide a further cost breakdown.
Total Capex$2.17B

Nutrien Redwater Nitrogen Operations

AmmoniaFEED· Nutrien· 2024-11-01Project page ↗
CO₂ captured
747,155t/yr
Capture efficiency
95.0%
Utilization
—
Parasitic load
—MW
CO₂ concentration
7.0%mol%
FacilityCapex BreakdownOpex BreakdownMetadata
▸Direct Field Costs$363.3M
Buildings & Facilities$31.8M
▸Indirect Field Costs$138.4M
Report did not provide a further cost breakdown.
▸Contingency & Escalation$209.5M
Report did not provide a further cost breakdown.
▸Interest During Construction—
Report did not provide a further cost breakdown.
▸Owners Cost—
Report did not provide a further cost breakdown.
Total Capex$711.2M