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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

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Comparing 3 reports — tab selection applies to every column.

Phillips 66 / Rodeo Refinery

Hydrogenpre-FEED· Phillips 66 Company· 2023-08-09Project page ↗Cost report ↗
CO₂ captured
190,000t/yr
Capture efficiency
95.0%
Utilization
94.5%
Parasitic load
—MW
CO₂ concentration
18.0%vol%
FacilityCapex BreakdownOpex BreakdownMetadata
▸Direct Field Costs$100.7M
Major Equipment$25.9M
Site Improvements$0.3M
Concrete$0.7M
Structural Steel$3.0M
Ductwork, Insulation, Piping$6.0M
Instrumentation and Electrical$7.9M
Painting$0.2M
Freight$2.5M
Design Allowance$6.2M
Labor$48.1M
▸Indirect Field Costs$60.9M
Indirect Labor$15.9M
Indirect Materials$12.5M
Engineering$22.7M
Project Development (FEL 2 and 3)$9.7M
▸Contingency & Escalation$48.3M
Contingency$39.5M
Escalation$8.8M
▸Interest During Construction—
Report did not provide a further cost breakdown.
▸Owners Cost$29.4M
Report did not provide a further cost breakdown.
Total Capex$239.4M

Prairie State Generating

CoalFEED· University of Illinois· 2022-09-03Project page ↗Cost report ↗
CO₂ captured
7,676,700t/yr
Capture efficiency
95.0%
Utilization
90.0%
Parasitic load
—MW
CO₂ concentration
11.4%vol%
FacilityCapex BreakdownOpex BreakdownMetadata
▸Direct Field Costs$1.89B
CO2 Capture System$150.7M
▸Indirect Field Costs—
Report did not provide a further cost breakdown.
▸Contingency & Escalation—
Report did not provide a further cost breakdown.
▸Interest During Construction—
Report did not provide a further cost breakdown.
▸Owners Cost$228.5M
Report did not provide a further cost breakdown.
Total Capex$2.12B

Linde Hydrogen Plant

Hydrogenpre-FEED· Praxair· 2022-11-03Project page ↗Cost report ↗
CO₂ captured
1,360,000t/yr
Capture efficiency
95.0%
Utilization
—
Parasitic load
—MW
CO₂ concentration
18.3%mol%
FacilityCapex BreakdownOpex BreakdownMetadata
▸Direct Field Costs$327.0M
Carbon Capture Plant$110.0M
Construction$217.0M
▸Indirect Field Costs$32.0M
Engineering$32.0M
▸Contingency & Escalation$81.0M
Project Contingency$29.0M
Process Contingency$52.0M
▸Interest During Construction—
Report did not provide a further cost breakdown.
▸Owners Cost$10.0M
Report did not provide a further cost breakdown.
Total Capex$481.5M