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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

3 of 3 selectedClear selection46 reports
Comparing 3 reports — tab selection applies to every column.

Finnish Market Pulp Mill / Capture of CO2 in the Multi-fuel Boiler only

Pulp and Paperpre-FEED· VTT Technical Research Centre of Finland· 2016-12-01Project page ↗Cost report ↗
CO₂ captured
270,658t/yr
Capture efficiency
90.0%
Utilization
95.9%
Parasitic load
4.4MW
CO₂ concentration
16.8%mol%
Direct Field Costs$82.9M
Steam turbine island modifications$6.6M
Waste water treatment$3.8M
Direct Contact Cooler$1.1M
Amine absorber section$8.6M
Amine circulation system$0.8M
Stripper section$18.8M
CO2 Compression and dehydration$2.3M
Auxiliaries$0.3M
Other direct material cost$6.1M
Construction$22.7M
EPC and other costs$11.3M
Multi-fuel boiler: booster fan and ductwork$0.3M
Indirect Field Costs
Report did not provide a further cost breakdown.
Contingency & Escalation$8.3M
Contingency$8.3M
Interest During Construction$13.5M
Report did not provide a further cost breakdown.
Owners Cost$9.2M
Report did not provide a further cost breakdown.
Total Capex$113.8M

Phillips 66 / Rodeo Refinery

Hydrogenpre-FEED· Phillips 66 Company· 2023-08-09Project page ↗Cost report ↗
CO₂ captured
190,000t/yr
Capture efficiency
95.0%
Utilization
94.5%
Parasitic load
MW
CO₂ concentration
18.0%vol%
Direct Field Costs$100.7M
Major Equipment$25.9M
Site Improvements$0.3M
Concrete$0.7M
Structural Steel$3.0M
Ductwork, Insulation, Piping$6.0M
Instrumentation and Electrical$7.9M
Painting$0.2M
Freight$2.5M
Design Allowance$6.2M
Labor$48.1M
Indirect Field Costs$60.9M
Indirect Labor$15.9M
Indirect Materials$12.5M
Engineering$22.7M
Project Development (FEL 2 and 3)$9.7M
Contingency & Escalation$48.3M
Contingency$39.5M
Escalation$8.8M
Interest During Construction
Report did not provide a further cost breakdown.
Owners Cost$29.4M
Report did not provide a further cost breakdown.
Total Capex$239.4M

Rayburn Energy Station / Sherman Power Plant

Natural GasFEED· Bechtel· 2022-03-01Project page ↗Cost report ↗
CO₂ captured
645,000t/yr
Capture efficiency
85.0%
Utilization
57.0%
Parasitic load
67.3MW
CO₂ concentration
6.0%mol%
Direct Field Costs$385.9M
CO2 absorption$79.6M
Civil structural work$46.9M
General utility system$51.3M
CO2 Compression Equipment$43.3M
Flue Gas Conditioning$52.4M
Solvent regeneration$40.7M
Stack connection and modification$15.9M
Distribution control system (DCS), communication, main power supply, all distribution system, auxiliary system$55.7M
Indirect Field Costs$57.1M
Construction preliminaries$34.7M
Engineering$10.4M
Mechanical completion, commissioning and testing$13.1M
Training$1.0M
Contingency & Escalation
Report did not provide a further cost breakdown.
Interest During Construction$27.0M
Report did not provide a further cost breakdown.
Owners Cost$5.0M
Report did not provide a further cost breakdown.
Total Capex$477.0M