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Carbon Capture Costs: FEED & pre-FEED Cost Reports
Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.
Comparing 3 reports — tab selection applies to every column.
Finnish Market Pulp Mill / Capture of CO2 in both Kraft & Multi-boilers
Pulp and Paperpre-FEED· VTT Technical Research Centre of Finland· 2016-12-01Project page ↗Cost report ↗
CO₂ captured
1,749,600t/yr
Capture efficiency
90.0%
Utilization
95.9%
Parasitic load
28.5MW
CO₂ concentration
15.0%mol%
▸Direct Field Costs$309.2M
Multi-fuel boiler: booster fan and ductwork$0.3M
Steam turbine island modifications$6.6M
Waste water treatment$4.4M
Common flue gas stack$1.1M
Direct Contact Cooler$5.0M
Amine absorber section$35.3M
Amine circulation system$3.3M
Stripper section$77.0M
CO2 Compression and dehydration$9.3M
Auxiliaries$1.2M
Other direct material cost$25.4M
Construction$93.1M
EPC and other costs$45.4M
Recovery Boiler: booster fan and ductwor$0.6M
▸Indirect Field Costs—
Report did not provide a further cost breakdown.
▸Contingency & Escalation$30.9M
Contingency$30.9M
▸Interest During Construction$50.2M
Report did not provide a further cost breakdown.
▸Owners Cost$34.9M
Report did not provide a further cost breakdown.
Total Capex$425.2M
CEMEX / Balcones Cement Plant
CO₂ captured
2,400,000t/yr
Capture efficiency
95.0%
Utilization
74.0%
Parasitic load
—MW
CO₂ concentration
12.8%mol%
▸Direct Field Costs$575.3M
Module Shop Fabrication$16.3M
Site Installation$23.9M
Absorber, cooling system, compression, vessels, pumps$230.3M
Piping materials, ductwork, racks$59.3M
Civil materials, concrete, site materials$49.7M
Structural steel materials$19.7M
Electrical materials and equipment$39.6M
Instruments and automation hardware$8.9M
Insulation materials$1.0M
Paint and coatings$0.1M
Freight, heavy lift, hauling$18.0M
All field installation labor$149.1M
Major Equipment$31.6M
▸Indirect Field Costs$104.9M
Construction management, supervision, temporary facilities, overhead$54.3M
EPC engineering and detailed design$50.6M
▸Contingency & Escalation$145.5M
Contingency$104.0M
Escalation$41.5M
▸Interest During Construction—
Report did not provide a further cost breakdown.
▸Owners Cost$23.6M
Owner's cost$23.6M
Total Capex$849.3M
Phillips 66 / Rodeo Refinery
CO₂ captured
190,000t/yr
Capture efficiency
95.0%
Utilization
94.5%
Parasitic load
—MW
CO₂ concentration
18.0%vol%
▸Direct Field Costs$100.7M
Major Equipment$25.9M
Site Improvements$0.3M
Concrete$0.7M
Structural Steel$3.0M
Ductwork, Insulation, Piping$6.0M
Instrumentation and Electrical$7.9M
Painting$0.2M
Freight$2.5M
Design Allowance$6.2M
Labor$48.1M
▸Indirect Field Costs$60.9M
Indirect Labor$15.9M
Indirect Materials$12.5M
Engineering$22.7M
Project Development (FEL 2 and 3)$9.7M
▸Contingency & Escalation$48.3M
Contingency$39.5M
Escalation$8.8M
▸Interest During Construction—
Report did not provide a further cost breakdown.
▸Owners Cost$29.4M
Report did not provide a further cost breakdown.
Total Capex$239.4M