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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

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Comparing 3 reports — tab selection applies to every column.

Finnish Integrated Pulp and Board Mill / Capture of CO2 in the Lime Kiln only

Pulp and Paperpre-FEED· VTT Technical Research Centre of Finland· 2016-12-01Project page ↗Cost report ↗
CO₂ captured
197,008t/yr
Capture efficiency
90.0%
Utilization
95.9%
Parasitic load
2.8MW
CO₂ concentration
27.6%mol%
Direct Field Costs$52.8M
Instrumentaiton and Control$7.8M
Indirect Field Costs
Report did not provide a further cost breakdown.
Contingency & Escalation$5.3M
Contingency$5.3M
Interest During Construction$8.6M
Report did not provide a further cost breakdown.
Owners Cost$5.9M
Report did not provide a further cost breakdown.
Total Capex$72.5M

Phillips 66 / Rodeo Refinery

Hydrogenpre-FEED· Phillips 66 Company· 2023-08-09Project page ↗Cost report ↗
CO₂ captured
190,000t/yr
Capture efficiency
95.0%
Utilization
94.5%
Parasitic load
MW
CO₂ concentration
18.0%vol%
Direct Field Costs$100.7M
Major Equipment$25.9M
Site Improvements$0.3M
Concrete$0.7M
Structural Steel$3.0M
Ductwork, Insulation, Piping$6.0M
Instrumentation and Electrical$7.9M
Painting$0.2M
Freight$2.5M
Design Allowance$6.2M
Labor$48.1M
Indirect Field Costs$60.9M
Indirect Labor$15.9M
Indirect Materials$12.5M
Engineering$22.7M
Project Development (FEL 2 and 3)$9.7M
Contingency & Escalation$48.3M
Contingency$39.5M
Escalation$8.8M
Interest During Construction
Report did not provide a further cost breakdown.
Owners Cost$29.4M
Report did not provide a further cost breakdown.
Total Capex$239.4M

Cleveland Cliffs / Burns Harbor

Iron and Steelpre-FEED· Dastur International· 2023-03-01Project page ↗Cost report ↗
CO₂ captured
2,800,000t/yr
Capture efficiency
95.0%
Utilization
Parasitic load
79MW
CO₂ concentration
21.9%vol%
Direct Field Costs$445.8M
Carbon Capture Island Equipment$116.6M
Steam and Power System Equipment$66.4M
Materials$190.1M
Labor$23.7M
Blast Furnace Gas Processing Equipment$48.1M
Indirect Field Costs$66.9M
EPC Fees$66.9M
Contingency & Escalation$67.5M
Contingency$67.5M
Interest During Construction$74.5M
Report did not provide a further cost breakdown.
Owners Cost$121.4M
Financing Cost$15.7M
Pre-production Cost$15.0M
Inventory Capital$3.7M
Other's owners cost$87.0M
Total Capex$776.1M