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Carbon Capture Costs: FEED & pre-FEED Cost Reports
Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.
Comparing 3 reports — tab selection applies to every column.
CEMEX / Balcones Cement Plant
CO₂ captured
2,400,000t/yr
Capture efficiency
95.0%
Utilization
74.0%
Parasitic load
—MW
CO₂ concentration
12.8%mol%
▸Direct Field Costs$575.3M
Module Shop Fabrication$16.3M
Site Installation$23.9M
Absorber, cooling system, compression, vessels, pumps$230.3M
Piping materials, ductwork, racks$59.3M
Civil materials, concrete, site materials$49.7M
Structural steel materials$19.7M
Electrical materials and equipment$39.6M
Instruments and automation hardware$8.9M
Insulation materials$1.0M
Paint and coatings$0.1M
Freight, heavy lift, hauling$18.0M
All field installation labor$149.1M
Major Equipment$31.6M
▸Indirect Field Costs$104.9M
Construction management, supervision, temporary facilities, overhead$54.3M
EPC engineering and detailed design$50.6M
▸Contingency & Escalation$145.5M
Contingency$104.0M
Escalation$41.5M
▸Interest During Construction—
Report did not provide a further cost breakdown.
▸Owners Cost$23.6M
Owner's cost$23.6M
Total Capex$849.3M
Finnish Market Pulp Mill / Capture of CO2 in the Kraft Recovery Boiler only
Pulp and Paperpre-FEED· VTT Technical Research Centre of Finland· 2016-12-01Project page ↗Cost report ↗
CO₂ captured
1,478,700t/yr
Capture efficiency
90.0%
Utilization
95.9%
Parasitic load
23.5MW
CO₂ concentration
14.7%mol%
▸Direct Field Costs$278.2M
Steam turbine island modifications$6.6M
Waste waster treatment modifications$4.3M
Direct Contact Cooler$4.5M
Amine absorber section$31.8M
Amine circulation system$3.0M
Stripper section$69.3M
CO2 Compression and dehydration$8.4M
Auxiliaries$1.0M
Other direct material cost$22.9M
Construction$83.8M
EPC and other costs$41.8M
Recovery Boiler Modifications: booster fan and ductwork$0.6M
▸Indirect Field Costs—
Report did not provide a further cost breakdown.
▸Contingency & Escalation$27.8M
Contingency$27.8M
▸Interest During Construction$45.2M
Report did not provide a further cost breakdown.
▸Owners Cost$31.3M
Report did not provide a further cost breakdown.
Total Capex$382.6M
Phillips 66 / Rodeo Refinery
CO₂ captured
190,000t/yr
Capture efficiency
95.0%
Utilization
94.5%
Parasitic load
—MW
CO₂ concentration
18.0%vol%
▸Direct Field Costs$100.7M
Major Equipment$25.9M
Site Improvements$0.3M
Concrete$0.7M
Structural Steel$3.0M
Ductwork, Insulation, Piping$6.0M
Instrumentation and Electrical$7.9M
Painting$0.2M
Freight$2.5M
Design Allowance$6.2M
Labor$48.1M
▸Indirect Field Costs$60.9M
Indirect Labor$15.9M
Indirect Materials$12.5M
Engineering$22.7M
Project Development (FEL 2 and 3)$9.7M
▸Contingency & Escalation$48.3M
Contingency$39.5M
Escalation$8.8M
▸Interest During Construction—
Report did not provide a further cost breakdown.
▸Owners Cost$29.4M
Report did not provide a further cost breakdown.
Total Capex$239.4M