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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

3 of 3 selectedClear selection46 reports
Comparing 3 reports — tab selection applies to every column.

CEMEX / Balcones Cement Plant

Cementpre-FEED· Sargent and Lundy· 2026-01-01Cost report ↗
CO₂ captured
2,400,000t/yr
Capture efficiency
95.0%
Utilization
74.0%
Parasitic load
MW
CO₂ concentration
12.8%mol%
Direct Field Costs$575.3M
Module Shop Fabrication$16.3M
Site Installation$23.9M
Absorber, cooling system, compression, vessels, pumps$230.3M
Piping materials, ductwork, racks$59.3M
Civil materials, concrete, site materials$49.7M
Structural steel materials$19.7M
Electrical materials and equipment$39.6M
Instruments and automation hardware$8.9M
Insulation materials$1.0M
Paint and coatings$0.1M
Freight, heavy lift, hauling$18.0M
All field installation labor$149.1M
Major Equipment$31.6M
Indirect Field Costs$104.9M
Construction management, supervision, temporary facilities, overhead$54.3M
EPC engineering and detailed design$50.6M
Contingency & Escalation$145.5M
Contingency$104.0M
Escalation$41.5M
Interest During Construction
Report did not provide a further cost breakdown.
Owners Cost$23.6M
Owner's cost$23.6M
Total Capex$849.3M

Southern Company / Plant Barry

Compression and Dehydration· Trimeric· 2020-02-01Project page ↗Cost report ↗
CO₂ captured
2,400,000t/yr
Capture efficiency
Utilization
95.0%
Parasitic load
MW
CO₂ concentration
99.0%vol%
Direct Field Costs$89.1M
CO2 Compression Equipment$27.3M
Equipment installation, instrumentation and controls, piping, electrical, engineering, construction expenses, contractors’ fees, and process and project contingencies$58.4M
Dehydration$2.4M
Indirect Field Costs
Report did not provide a further cost breakdown.
Contingency & Escalation
Report did not provide a further cost breakdown.
Interest During Construction
Report did not provide a further cost breakdown.
Owners Cost
Report did not provide a further cost breakdown.
Total Capex$89.1M

Technology Centre Mongstad

CoalLarge Pilot· Membrane Technology and Research (MTR)· 2023-08-15Project page ↗Cost report ↗
CO₂ captured
5,658,960t/yr
Capture efficiency
70.0%
Utilization
85.0%
Parasitic load
182MW
CO₂ concentration
12.5%mol%
Direct Field Costs$1.65B
Coal & Sorbent Prep & Feed Equipment$13.5M
Feedwater & Misc. Balance of Plant Systems Equipment$50.1M
Pulverized coal-fired boiler Equipment$297.9M
Flue Gas Cleanup Equipment$81.3M
CO2 Capture System Equipment$154.4M
CO2 Compression and Purification Equipment$80.5M
HRSG, Ducting & Stack Equipment$8.7M
Steam Turbine Generator Equipment$131.5M
Cooling Water System Equipment$34.9M
Ash/Spent Sorbent Handling System Equipment$5.0M
Accessory Electric Plant Equipment$34.0M
Instrumentation & Control Equipment$12.6M
Improvements to Site Equipment$2.6M
Materials$66.3M
Labor$626.7M
Coal & Sorbent Handling Equipment$48.5M
Indirect Field Costs$187.0M
Engineering$187.0M
Contingency & Escalation$418.3M
Project Contingency$417.5M
Process Contingency$0.8M
Interest During Construction
Report did not provide a further cost breakdown.
Owners Cost$507.6M
Financing Cost$60.9M
Pre-production Cost$66.8M
Inventory Capital$37.9M
Other's owners cost$342.0M
Total Capex$3.19B