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Carbon Capture Costs: FEED & pre-FEED Cost Reports
Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.
Comparing 3 reports — tab selection applies to every column.
Gerald Gentleman Station
CO₂ captured
4,316,020t/yr
Capture efficiency
89.8%
Utilization
85.0%
Parasitic load
—MW
CO₂ concentration
—
▸Direct Field Costs$2.17B
Auxiliary power and fans$94.1M
Absorber$288.0M
Common facilities$327.5M
Carbon Capture Plant$1.45B
Switchyard$6.2M
▸Indirect Field Costs—
Report did not provide a further cost breakdown.
▸Contingency & Escalation—
Report did not provide a further cost breakdown.
▸Interest During Construction—
Report did not provide a further cost breakdown.
▸Owners Cost—
Report did not provide a further cost breakdown.
Total Capex$2.17B
Cleveland Cliffs / Burns Harbor
CO₂ captured
2,800,000t/yr
Capture efficiency
95.0%
Utilization
—
Parasitic load
79MW
CO₂ concentration
21.9%vol%
▸Direct Field Costs$445.8M
Carbon Capture Island Equipment$116.6M
Steam and Power System Equipment$66.4M
Materials$190.1M
Labor$23.7M
Blast Furnace Gas Processing Equipment$48.1M
▸Indirect Field Costs$66.9M
EPC Fees$66.9M
▸Contingency & Escalation$67.5M
Contingency$67.5M
▸Interest During Construction$74.5M
Report did not provide a further cost breakdown.
▸Owners Cost$121.4M
Financing Cost$15.7M
Pre-production Cost$15.0M
Inventory Capital$3.7M
Other's owners cost$87.0M
Total Capex$776.1M
Phillips 66 / Rodeo Refinery
CO₂ captured
190,000t/yr
Capture efficiency
95.0%
Utilization
94.5%
Parasitic load
—MW
CO₂ concentration
18.0%vol%
▸Direct Field Costs$100.7M
Major Equipment$25.9M
Site Improvements$0.3M
Concrete$0.7M
Structural Steel$3.0M
Ductwork, Insulation, Piping$6.0M
Instrumentation and Electrical$7.9M
Painting$0.2M
Freight$2.5M
Design Allowance$6.2M
Labor$48.1M
▸Indirect Field Costs$60.9M
Indirect Labor$15.9M
Indirect Materials$12.5M
Engineering$22.7M
Project Development (FEL 2 and 3)$9.7M
▸Contingency & Escalation$48.3M
Contingency$39.5M
Escalation$8.8M
▸Interest During Construction—
Report did not provide a further cost breakdown.
▸Owners Cost$29.4M
Report did not provide a further cost breakdown.
Total Capex$239.4M