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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

3 of 3 selectedClear selection46 reports
Comparing 3 reports — tab selection applies to every column.

Rayburn Energy Station / Sherman Power Plant

Natural GasFEED· Bechtel· 2022-03-01Project page ↗Cost report ↗
CO₂ captured
645,000t/yr
Capture efficiency
85.0%
Utilization
57.0%
Parasitic load
67.3MW
CO₂ concentration
6.0%mol%
Facility scope
EngineeringBechtel
Point source approachPost-Combustion Capture
CO₂ concentration6.0% mol%
Flue gas pressure
Compressor nameplate
Compression stages4
Compression inlet
Compression discharge2,190 psia
Description
Bechtel National Inc., with the Electric Power Research Institute, is conducting a FEED study to retrofit Panda Power Funds’ 758 MWe natural gas combined cycle plant in Sherman, Texas, with a post-combustion CO₂ capture system. Using an open-access design and a conventional amine absorber-stripper system with a non-proprietary solvent such as MEA, the project targets CO₂ capture for enhanced oil recovery.

Southern Company / Plant Daniel

Natural GasFEED· Southern Company· 2022-11-30Project page ↗Cost report ↗
CO₂ captured
1,769,520t/yr
Capture efficiency
90.0%
Utilization
Parasitic load
79MW
CO₂ concentration
Facility scope
EngineeringLinde Engineering (ISBL), Southern Company Services (OSBL)
Point source approachPost-Combustion Capture
CO₂ concentration
Flue gas pressure15 psia
Compressor nameplate
Compression stages
Compression inlet
Compression discharge
Description
Southern Company Services, with Linde Gas North America, is conducting a FEED study for a commercial-scale CO₂ capture system using Linde-BASF’s advanced aqueous amine technology at an NGCC plant of at least 375 MWe. The project will evaluate Alabama Power’s Plant Barry and Mississippi Power’s Plant Daniel to select the optimal host site, define project requirements, optimize process design, and deliver engineering packages along with a cost and schedule estimate within 15% accuracy. The study will build on prior feasibility work and site-specific testing.

CRC / Elk Hills Power Plant

Natural GasFEED· Electric Power Research Institute (EPRI)· 2020-09-01Project page ↗Cost report ↗
CO₂ captured
1,460,000t/yr
Capture efficiency
90.0%
Utilization
95.0%
Parasitic load
35MW
CO₂ concentration
4.3%mol%
Facility scope
EngineeringFluor
Point source approachPost-Combustion Capture
CO₂ concentration4.3% mol%
Flue gas pressure15 psia
Compressor nameplate
Compression stages7
Compression inlet
Compression discharge2,315 psia
Description
Electric Power Research Institute (EPRI), with Fluor Corporation and California Resources Corporation (CRC), conducted a FEED study to assess the feasibility of retrofitting Fluor’s solvent for post-combustion CO₂ capture at the 550 MW Elk Hills NGCC power plant. The system aims to capture approximately 4,000 tonnes of CO₂ per day (75% of total emissions, or 90% of an 83% slipstream), with the captured CO₂ intended for enhanced oil recovery. Deliverables include the full engineering design package—such as process flow diagrams, equipment datasheets, and capital cost estimates—optimized for site-specific performance, operations, and construction practices.