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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

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Comparing 2 reports — tab selection applies to every column.

Holcim / Ste. Genevieve Cement Plant

CementFEED· University of Illinois· 2024-08-29Project page ↗Cost report ↗
CO₂ captured
3,056,339t/yr
Capture efficiency
95.0%
Utilization
85.0%
Parasitic load
60MW
CO₂ concentration
20.3%mol%
Facility scope
EngineeringKiewit
Point source approachPost-Combustion Capture
CO₂ concentration20.3% mol%
Flue gas pressure16 psia
Compressor nameplate
Compression stages
Compression inlet
Compression discharge2,215 psia
Description
The University of Illinois at Urbana-Champaign is leading a FEED study for a commercial-scale CO₂ capture system at Holcim’s Ste. Genevieve cement plant in Missouri, targeting 95% capture efficiency. Using Air Liquide’s Cryocap™ technology, which combines PSA pre-concentration with cryogenic purification, the system will produce high-purity CO₂ for storage near the Prairie State Generating Company in Illinois. UIUC will manage the project and perform economic and impact analyses, while Air Liquide, Kiewit, Visage Energy, and Holcim will contribute to design, safety, environmental, and site integration efforts.

Calpine / Deer Park Energy Center

Natural GasFEED· Calpine· 2024-05-30Project page ↗Cost report ↗
CO₂ captured
6,200,000t/yr
Capture efficiency
95.0%
Utilization
90.0%
Parasitic load
184MW
CO₂ concentration
5.2%vol%
Facility scope
EngineeringSargent & Lundy
Point source approachPost-Combustion Capture
CO₂ concentration5.2% vol%
Flue gas pressure15 psia
Compressor nameplate
Compression stages8
Compression inlet
Compression discharge2,215 psia
Description
Calpine Texas CCUS Holdings LLC, with Electricore Inc., is conducting a FEED study for a modular post-combustion CO₂ capture system at the Deer Park Energy Center NGCC plant in Texas. Using Shell’s commercial-scale amine technology, the system will capture 95% of emissions—about 5 MTPA—while maintaining low energy use and fast reaction rates. The study will include business case, techno-economic, life cycle, environmental, and public policy analyses, including environmental justice and job creation impacts.