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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

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Comparing 3 reports — tab selection applies to every column.

Mustang Station Power Plant

Natural GasFEED· University of Texas at Austin· 2022-01-07Project page ↗Cost report ↗
CO₂ captured
853,644t/yr
Capture efficiency
90.0%
Utilization
52.0%
Parasitic load
46MW
CO₂ concentration
3.8%vol%
Facility scope
EngineeringAECOM
Point source approachPost-Combustion Capture
CO₂ concentration3.8% vol%
Flue gas pressure14 psia
Compressor nameplate
Compression stages3
Compression inlet75 psia
Compression discharge2,015 psia
Description
The University of Texas at Austin, with AECOM Technical Services and Trimeric Corporation, is conducting a FEED study for the Piperazine Advanced Stripper (PZAS) CO₂ capture process at Golden Spread Electric Cooperative’s Mustang Station in Denver City, Texas. Designed for two GE gas turbines with HRSGs and a steam turbine totaling 464 MWe, the PZAS process uses 30 wt% piperazine for higher efficiency, solvent stability, smaller absorber size, and cost savings compared to conventional amine systems. The project will deliver a 30–60% complete design package and a capital cost estimate with ±15% accuracy.

CEMEX / Balcones Cement Plant

Cementpre-FEED· Membrane Technology and Research (MTR)· 2022-06-03Project page ↗Cost report ↗
CO₂ captured
744,235t/yr
Capture efficiency
75.0%
Utilization
90.0%
Parasitic load
36MW
CO₂ concentration
14.9%vol%
Facility scope
EngineeringSargent & Lundy
Point source approachPost-Combustion Capture
CO₂ concentration14.9% vol%
Flue gas pressure14 psia
Compressor nameplate
Compression stages
Compression inlet
Compression discharge2,213 psia
Description
Membrane Technology & Research Inc., with Sargent & Lundy and CEMEX, is designing a full-scale Polaris membrane CO₂ capture system for the CEMEX Balcones cement plant in New Braunfels, Texas, targeting about 1 million tonnes of CO₂ capture annually. The study will develop the design basis, process design, cost estimates, permitting and safety reviews, constructability assessment, and a techno-economic analysis. Sargent & Lundy will lead the design work, while CEMEX will provide site-specific data for integration.

Linde Hydrogen Plant

Hydrogenpre-FEED· Praxair· 2022-11-03Project page ↗Cost report ↗
CO₂ captured
1,360,000t/yr
Capture efficiency
95.0%
Utilization
Parasitic load
MW
CO₂ concentration
18.3%mol%
Facility scope
EngineeringLinde Engineering
Point source approachPost-Combustion Capture
CO₂ concentration18.3% mol%
Flue gas pressure15 psia
Compressor nameplate
Compression stages
Compression inlet
Compression discharge
Description
Linde Inc., with Linde Engineering Americas and BASF, is conducting an initial engineering design for a 3,500 tonnes/day CO₂ capture plant using Linde-BASF’s advanced aqueous amine technology at a Linde-owned steam methane reforming facility. The project will define integration options, establish project requirements, optimize process design, and develop engineering, cost, and schedule packages. BASF will provide the technology design, LEA will deliver detailed engineering and constructability assessments, and Linde will lead techno-economic, environmental, and safety analyses in coordination with the SMR plant operators.