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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

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Linde / Port Arthur Facility

Hydrogenpre-FEED· Linde· 2023-12-04Project page ↗Cost report ↗
CO₂ captured
1,435,000t/yr
Capture efficiency
92.0%
Utilization
90.0%
Parasitic load
MW
CO₂ concentration
16.2%mol%
Facility scope
EngineeringKiewit (EPC costs for Svante’s equipment, steam generators, and OSBL construction), Linde (EPC costs for CO₂ purification/compression and EP costs for OSBL utilities)
Point source approachPost-Combustion Capture
CO₂ concentration16.2% mol%
Flue gas pressure15 psia
Compressor nameplate
Compression stages
Compression inlet
Compression discharge
Description
Linde Inc., with Linde Engineering Americas, Linde Engineering Dresden, and Svante Inc., is completing an initial engineering design for a commercial-scale CO₂ capture plant at its steam methane reforming hydrogen facility in Port Arthur, Texas. Using Svante’s VeloxoTherm™ solid adsorbent technology, the system will capture about 1 million tonnes of CO₂ annually at ≥90% efficiency while producing 99.97% pure “blue” hydrogen. The design will include ISBL units for flue gas conditioning and CO₂ purification, OSBL components, and a techno-economic analysis of capture costs and hydrogen production economics.

Rayburn Energy Station / Sherman Power Plant

Natural GasFEED· Bechtel· 2022-03-01Project page ↗Cost report ↗
CO₂ captured
645,000t/yr
Capture efficiency
85.0%
Utilization
57.0%
Parasitic load
67.3MW
CO₂ concentration
6.0%mol%
Facility scope
EngineeringBechtel
Point source approachPost-Combustion Capture
CO₂ concentration6.0% mol%
Flue gas pressure
Compressor nameplate
Compression stages4
Compression inlet
Compression discharge2,190 psia
Description
Bechtel National Inc., with the Electric Power Research Institute, is conducting a FEED study to retrofit Panda Power Funds’ 758 MWe natural gas combined cycle plant in Sherman, Texas, with a post-combustion CO₂ capture system. Using an open-access design and a conventional amine absorber-stripper system with a non-proprietary solvent such as MEA, the project targets CO₂ capture for enhanced oil recovery.

Nutrien Redwater Nitrogen Operations

AmmoniaFEED· Nutrien· 2024-11-01Project page ↗
CO₂ captured
1,778,645t/yr
Capture efficiency
99.0%
Utilization
Parasitic load
MW
CO₂ concentration
7.0%mol%
Facility scope
EngineeringHatch
Point source approachPost-Combustion Capture
CO₂ concentration7.0% mol%
Flue gas pressure15 psia
Compressor nameplate
Compression stages
Compression inlet
Compression discharge2,614 psia
Description
Studied the replacement of the SMR units with auto-thermal reforming (ATR) technology. ATRs produce a high concentration CO₂ stream, instead of low concentration combustion flue gases, that is more efficient to capture for sequestration. H₂ production from the unit may also be oversized to provide H₂ as a fuel source for the ATR if target overall CO₂ recovery of the facility is not achieved with the replacement of the SMR alone. The facility capacity is based on the total H₂ production requirements of the existing Plant 01 and Plant 09 ammonia synthesis units. 3 | P a g e Public – Approved for external distribution The scope for the study involves the SMR unit replacement with an integrated ATR and downstream syngas purification including CO₂ capture. The project scope also includes an Air Separation Unit (ASU) to supply oxygen to the ATR unit.