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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

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Comparing 3 reports — tab selection applies to every column.

Calpine / Deer Park Energy Center

Natural GasFEED· Calpine· 2024-05-30Project page ↗Cost report ↗
CO₂ captured
6,200,000t/yr
Capture efficiency
95.0%
Utilization
90.0%
Parasitic load
184MW
CO₂ concentration
5.2%vol%
Facility scope
EngineeringSargent & Lundy
Point source approachPost-Combustion Capture
CO₂ concentration5.2% vol%
Flue gas pressure15 psia
Compressor nameplate
Compression stages8
Compression inlet
Compression discharge2,215 psia
Description
Calpine Texas CCUS Holdings LLC, with Electricore Inc., is conducting a FEED study for a modular post-combustion CO₂ capture system at the Deer Park Energy Center NGCC plant in Texas. Using Shell’s commercial-scale amine technology, the system will capture 95% of emissions—about 5 MTPA—while maintaining low energy use and fast reaction rates. The study will include business case, techno-economic, life cycle, environmental, and public policy analyses, including environmental justice and job creation impacts.

Technology Centre Mongstad

CoalLarge Pilot· Membrane Technology and Research (MTR)· 2023-08-15Project page ↗Cost report ↗
CO₂ captured
5,658,960t/yr
Capture efficiency
70.0%
Utilization
85.0%
Parasitic load
182MW
CO₂ concentration
12.5%mol%
Facility scope
EngineeringTrimeric
Point source approachPost-Combustion Capture
CO₂ concentration12.5% mol%
Flue gas pressure15 psia
Compressor nameplate
Compression stages6
Compression inlet6 psia
Compression discharge2,219 psia
Description
Membrane Technology and Research Inc., with Technology Centre Mongstad, Dresser-Rand, Trimeric Corporation, and WorleyParsons/Advisian, is scaling up its advanced Polaris™ membranes for post-combustion CO₂ capture and testing them at engineering scale at TCM in Norway. The Polaris membranes, about 20 times more permeable than prior commercial versions, use a patented selective recycle design to boost CO₂ concentration in flue gas and lower capture costs. The project will design, build, and operate a modular membrane system for a six-month field test, including performance verification, steady-state operation, techno-economic updates, and integration studies with advanced compression technology.

Peterhead Power Station (Aberdeenshire)

Natural GasFEED· Shell· Project page ↗Cost report ↗
CO₂ captured
1,000,000t/yr
Capture efficiency
90.0%
Utilization
Parasitic load
MW
CO₂ concentration
Facility scope
Engineering
Point source approachPost-Combustion Capture
CO₂ concentration
Flue gas pressure
Compressor nameplate
Compression stages
Compression inlet
Compression discharge1,754 psia
Description
The Peterhead CCS Project in Aberdeenshire, Scotland, was designed to demonstrate the world’s first commercial-scale post-combustion CO₂ capture from a gas-fired power station. Using amine-based CANSOLV technology, it aimed to capture around one million tonnes of CO₂ annually from one turbine at SSE’s Peterhead Power Station, compress and condition it, and transport it via a new offshore pipeline for injection into the depleted Goldeneye gas reservoir over 2 km beneath the North Sea. The FEED study defined project scope, refined CAPEX and OPEX estimates, and assessed cost uncertainties, providing a basis for the Execute phase while also documenting budget performance and emergent costs during FEED.