Carbon Capture Costs: FEED & pre-FEED Cost Reports

The Red Trail Energy (RTE) ethanol facility in Richardton, North Dakota, is implementing a CO₂ capture and liquefaction system designed by Trimeric. The system captures CO₂ from fermentation, compresses it to ~350 psig, dehydrates and liquefies it using an ammonia refrigeration loop, and purifies it via distillation to remove oxygen and other gases. The liquid CO₂ can be stored for sale or geologic sequestration. The facility is designed to process 587 tonnes/day (scalable to 675 tonnes/day), with nearly complete CO₂ recovery.

Analysis sets the design and cost-estimating basis for evaluating pulp and board mills with and without CCS. Two base cases are considered: a market pulp mill and an integrated pulp and board mill. Six CCS cases are evaluated, capturing CO₂ from the recovery boiler, multi-fuel boiler, lime kiln, or their combinations. The mills are assumed to be energy independent, with black liquor and bark burned to produce steam and electricity, and excess electricity exported to the grid. The CO₂ capture system uses post-combustion MEA technology with a 90% capture rate, and if on-site electricity is insufficient, an auxiliary boiler firing forest residues will supply the additional energy. Capture of CO2 in both Kraft Boiler & Lime Kiln

General Electric Gas Power, with Linde, Kiewit, and Southern Company Services, is conducting a FEED study for a “Generation 2” amine-based post-combustion CO₂ capture system at an existing NGCC power plant. Targeting at least 95% capture efficiency, the design will emphasize optimized integration, lower CCS costs, and flexible operation to complement renewable energy. The 18-month project will progress from multiple conceptual designs to a single configuration, culminating in a detailed design, technical viability assessment, techno-economic and life cycle analyses, and a business case evaluation.