Tools
Carbon Capture Costs: FEED & pre-FEED Cost Reports
Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.
Comparing 3 reports — tab selection applies to every column.
Southern Company / Plant Barry
CO₂ captured
2,400,000t/yr
Capture efficiency
—
Utilization
95.0%
Parasitic load
—MW
CO₂ concentration
99.0%vol%
Facility scope
EngineeringTrimeric
Point source approachCompression and Dehydration
CO₂ concentration99.0% vol%
Flue gas pressure—
Compressor nameplate24.8 MW
Compression stages8
Compression inlet30 psia
Compression discharge1,515 psia
Description
This report summarizes Trimeric’s Phase II work under the SSEB ECO2S project in Kemper County, Mississippi, focused on Task 7 – Infrastructure Development. Trimeric evaluated CO₂ compression and dehydration costs, compared pumping versus compression for dense phase CO₂, and developed pipeline transport cost estimates. Using experience from past projects, screening-level designs and cost estimates were prepared for a nominal 1 MTPY case and scaled to site-specific conditions. Results showed that increasing discharge pressure modestly raises costs, with pumping offering slight savings and operational flexibility but added complexity. Pipeline costs were estimated using NPC benchmarks, while compression and dehydration costs were scaled for Plant Daniel, Plant Miller, and Kemper. Overall, capital costs were roughly three times equipment costs, with electricity for compression as the dominant operating expense. The costs are associated with 8-stage compression to 1,500 psig
Holcim / Portland Cement Plant
CO₂ captured
1,733,750t/yr
Capture efficiency
90.0%
Utilization
—
Parasitic load
76MW
CO₂ concentration
10.1%vol%
Facility scope
EngineeringKiewit
Point source approachPost-Combustion Capture
CO₂ concentration10.1% vol%
Flue gas pressure—
Compressor nameplate—
Compression stages7
Compression inlet—
Compression discharge2,230 psia
Description
Electricore Inc., with Svante Inc. and Kiewit Engineering Group Inc., is conducting a pre-FEED study for a 1 million tonnes/year VeloxoTherm™ carbon capture system at LafargeHolcim’s cement plant in Florence, Colorado. The system will capture CO₂ from both kiln flue gas (14% concentration) and a natural gas-fired steam generator (8.5% concentration), with storage options including saline formations, depleted oil reservoirs, and the Sheep Mountain CO₂ reservoir. The study will also evaluate expansion to 2 million tonnes/year and target DOE’s $30/tonne capture cost goal, progressing from design selection (FEL-1) to pre-FEED engineering (FEL-2).
Southern Company / Plant Barry
CO₂ captured
4,200,000t/yr
Capture efficiency
—
Utilization
95.0%
Parasitic load
—MW
CO₂ concentration
99.0%vol%
Facility scope
EngineeringTrimeric
Point source approachCompression and Dehydration
CO₂ concentration99.0% vol%
Flue gas pressure—
Compressor nameplate43.3 MW
Compression stages8
Compression inlet30 psia
Compression discharge1,515 psia
Description
This report summarizes Trimeric’s Phase II work under the SSEB ECO2S project in Kemper County, Mississippi, focused on Task 7 – Infrastructure Development. Trimeric evaluated CO₂ compression and dehydration costs, compared pumping versus compression for dense phase CO₂, and developed pipeline transport cost estimates. Using experience from past projects, screening-level designs and cost estimates were prepared for a nominal 1 MTPY case and scaled to site-specific conditions. Results showed that increasing discharge pressure modestly raises costs, with pumping offering slight savings and operational flexibility but added complexity. Pipeline costs were estimated using NPC benchmarks, while compression and dehydration costs were scaled for Plant Daniel, Plant Miller, and Kemper. Overall, capital costs were roughly three times equipment costs, with electricity for compression as the dominant operating expense. The costs are associated with 8-stage compression to 1,500 psig