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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

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Southern Company / Plant Barry

Compression and Dehydration· Trimeric· 2020-02-01Project page ↗Cost report ↗
CO₂ captured
2,400,000t/yr
Capture efficiency
Utilization
95.0%
Parasitic load
MW
CO₂ concentration
99.0%vol%
Facility scope
EngineeringTrimeric
Point source approachCompression and Dehydration
CO₂ concentration99.0% vol%
Flue gas pressure
Compressor nameplate24.8 MW
Compression stages6
Compression inlet30 psia
Compression discharge2,065 psia
Description
This report summarizes Trimeric’s Phase II work under the SSEB ECO2S project in Kemper County, Mississippi, focused on Task 7 – Infrastructure Development. Trimeric evaluated CO₂ compression and dehydration costs, compared pumping versus compression for dense phase CO₂, and developed pipeline transport cost estimates. Using experience from past projects, screening-level designs and cost estimates were prepared for a nominal 1 MTPY case and scaled to site-specific conditions. Results showed that increasing discharge pressure modestly raises costs, with pumping offering slight savings and operational flexibility but added complexity. Pipeline costs were estimated using NPC benchmarks, while compression and dehydration costs were scaled for Plant Daniel, Plant Miller, and Kemper. Overall, capital costs were roughly three times equipment costs, with electricity for compression as the dominant operating expense. The costs are associated with Six-stage compression to 1,500 psig, followed by pumping to 2,050 psig

Linde Hydrogen Plant

Hydrogenpre-FEED· Praxair· 2022-11-03Project page ↗Cost report ↗
CO₂ captured
1,360,000t/yr
Capture efficiency
95.0%
Utilization
Parasitic load
MW
CO₂ concentration
18.3%mol%
Facility scope
EngineeringLinde Engineering
Point source approachPost-Combustion Capture
CO₂ concentration18.3% mol%
Flue gas pressure15 psia
Compressor nameplate
Compression stages
Compression inlet
Compression discharge
Description
Linde Inc., with Linde Engineering Americas and BASF, is conducting an initial engineering design for a 3,500 tonnes/day CO₂ capture plant using Linde-BASF’s advanced aqueous amine technology at a Linde-owned steam methane reforming facility. The project will define integration options, establish project requirements, optimize process design, and develop engineering, cost, and schedule packages. BASF will provide the technology design, LEA will deliver detailed engineering and constructability assessments, and Linde will lead techno-economic, environmental, and safety analyses in coordination with the SMR plant operators.

Devon Energy / Jackfish-1 Oil Sands

Natural GasFEED· Devon Energy· 2011-11-01Project page ↗Cost report ↗
CO₂ captured
365,000t/yr
Capture efficiency
90.0%
Utilization
85.0%
Parasitic load
MW
CO₂ concentration
8.6%mol%
Facility scope
EngineeringHTC Puretech
Point source approachPost-Combustion Capture
CO₂ concentration8.6% mol%
Flue gas pressure15 psia
Compressor nameplate
Compression stages
Compression inlet
Compression discharge
Description
A Front End Engineering and Design (FEED) study was undertaken to design an advanced CO2 Capture Unit (CCU) to produce 1000 tonnes per day of CO2 from the exhaust of three Once-Through Steam Generators (OTSG’s) at Devon Energy’s Jackfish 1 thermal in-situ operations and estimate the capital expenditure for the facilities within +/-15% accuracy. The process utilizes HTC Purenergy Carbon Capture Technology to capture CO2 from the OTSG exhaust gas using an aqueous chemical solvent in an absorber tower, after which the CO2-loaded solvent is passed to a stripper tower where the CO2 is released and the solvent regenerated. The study excludes downstream CO2 compression, dehydration, transportation and storage.