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Carbon Capture Costs: FEED & pre-FEED Cost Reports
Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.
Comparing 3 reports — tab selection applies to every column.
Nutrien Redwater Nitrogen Operations
CO₂ captured
1,778,645t/yr
Capture efficiency
99.0%
Utilization
—
Parasitic load
—MW
CO₂ concentration
7.0%mol%
Facility scope
EngineeringHatch
Point source approachPost-Combustion Capture
CO₂ concentration7.0% mol%
Flue gas pressure15 psia
Compressor nameplate—
Compression stages—
Compression inlet—
Compression discharge2,614 psia
Description
Studied the replacement of the SMR units with auto-thermal reforming (ATR) technology. ATRs produce a high concentration CO₂ stream, instead of low concentration combustion flue gases, that is more efficient to capture for sequestration. H₂ production from the unit may also be oversized to provide H₂ as a fuel source for the ATR if target overall CO₂ recovery of the facility is not achieved with the replacement of the SMR alone. The facility capacity is based on the total H₂ production requirements of the existing Plant 01 and Plant 09 ammonia synthesis units. 3 | P a g e Public – Approved for external distribution The scope for the study involves the SMR unit replacement with an integrated ATR and downstream syngas purification including CO₂ capture. The project scope also includes an Air Separation Unit (ASU) to supply oxygen to the ATR unit.
Scottish Power / Longannet Power Station
CO₂ captured
2,000,000t/yr
Capture efficiency
90.0%
Utilization
—
Parasitic load
—MW
CO₂ concentration
—
Facility scope
EngineeringAker Carbon Capture
Point source approachPost-Combustion Capture
CO₂ concentration—
Flue gas pressure—
Compressor nameplate—
Compression stages5
Compression inlet—
Compression discharge473 psia
Description
In March 2010, the Scottish CCS (Carbon Capture & Storage) Consortium began an extensive Front End, Engineering and Design (FEED) study to
assess what exactly would be required from an engineering, commercial and regulatory, perspective in order to progress the CCS demonstration project at Longannet Power station in Scotland (Goldeneye) through to construction. The study has yielded invaluable knowledge in areas such as cost, design, end-to-end CCS chain operation, health and safety, environment, consent and permitting, risk management, and lessons learnt.
Devon Energy / Jackfish-1 Oil Sands
CO₂ captured
365,000t/yr
Capture efficiency
90.0%
Utilization
85.0%
Parasitic load
—MW
CO₂ concentration
8.6%mol%
Facility scope
EngineeringHTC Puretech
Point source approachPost-Combustion Capture
CO₂ concentration8.6% mol%
Flue gas pressure15 psia
Compressor nameplate—
Compression stages—
Compression inlet—
Compression discharge—
Description
A Front End Engineering and Design (FEED) study was undertaken to design an advanced CO2 Capture
Unit (CCU) to produce 1000 tonnes per day of CO2 from the exhaust of three Once-Through Steam
Generators (OTSG’s) at Devon Energy’s Jackfish 1 thermal in-situ operations and estimate the capital
expenditure for the facilities within +/-15% accuracy.
The process utilizes HTC Purenergy Carbon Capture Technology to capture CO2 from the OTSG exhaust
gas using an aqueous chemical solvent in an absorber tower, after which the CO2-loaded solvent is
passed to a stripper tower where the CO2 is released and the solvent regenerated. The study excludes
downstream CO2 compression, dehydration, transportation and storage.