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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

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Comparing 3 reports — tab selection applies to every column.

Nutrien Redwater Nitrogen Operations

AmmoniaFEED· Nutrien· 2024-11-01Project page ↗
CO₂ captured
1,778,645t/yr
Capture efficiency
99.0%
Utilization
Parasitic load
MW
CO₂ concentration
7.0%mol%
Facility scope
EngineeringHatch
Point source approachPost-Combustion Capture
CO₂ concentration7.0% mol%
Flue gas pressure15 psia
Compressor nameplate
Compression stages
Compression inlet
Compression discharge2,614 psia
Description
Studied the replacement of the SMR units with auto-thermal reforming (ATR) technology. ATRs produce a high concentration CO₂ stream, instead of low concentration combustion flue gases, that is more efficient to capture for sequestration. H₂ production from the unit may also be oversized to provide H₂ as a fuel source for the ATR if target overall CO₂ recovery of the facility is not achieved with the replacement of the SMR alone. The facility capacity is based on the total H₂ production requirements of the existing Plant 01 and Plant 09 ammonia synthesis units. 3 | P a g e Public – Approved for external distribution The scope for the study involves the SMR unit replacement with an integrated ATR and downstream syngas purification including CO₂ capture. The project scope also includes an Air Separation Unit (ASU) to supply oxygen to the ATR unit.

Gerald Gentleman Station

CoalFEED· ION Clean Energy· 2023-03-01Project page ↗Cost report ↗
CO₂ captured
4,316,020t/yr
Capture efficiency
89.8%
Utilization
85.0%
Parasitic load
MW
CO₂ concentration
Facility scope
EngineeringSargent & Lundy
Point source approachPost-Combustion Capture
CO₂ concentration
Flue gas pressure
Compressor nameplate
Compression stages6
Compression inlet
Compression discharge2,115 psia
Description
ION Clean Energy, with Nebraska Public Power District, is conducting a FEED study to retrofit a CO₂ capture system on Unit 2 of the 700 MWe Gerald Gentleman Station in Nebraska. Using ION’s low-aqueous ICE-21 solvent, proven in prior DOE-funded projects to reduce energy use, solvent degradation, and emissions, the design will feature two parallel 350 MWe capture units. The project aims to decarbonize most of Unit 2 while maintaining maximum operational flexibility for the plant.

Southern Company / Plant Daniel

Natural GasFEED· Southern Company· 2022-11-30Project page ↗Cost report ↗
CO₂ captured
1,769,520t/yr
Capture efficiency
90.0%
Utilization
Parasitic load
79MW
CO₂ concentration
Facility scope
EngineeringLinde Engineering (ISBL), Southern Company Services (OSBL)
Point source approachPost-Combustion Capture
CO₂ concentration
Flue gas pressure15 psia
Compressor nameplate
Compression stages
Compression inlet
Compression discharge
Description
Southern Company Services, with Linde Gas North America, is conducting a FEED study for a commercial-scale CO₂ capture system using Linde-BASF’s advanced aqueous amine technology at an NGCC plant of at least 375 MWe. The project will evaluate Alabama Power’s Plant Barry and Mississippi Power’s Plant Daniel to select the optimal host site, define project requirements, optimize process design, and deliver engineering packages along with a cost and schedule estimate within 15% accuracy. The study will build on prior feasibility work and site-specific testing.