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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

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Nutrien Redwater Nitrogen Operations

AmmoniaFEED· Nutrien· 2024-11-01Project page ↗
CO₂ captured
683,645t/yr
Capture efficiency
99.0%
Utilization
Parasitic load
MW
CO₂ concentration
7.0%mol%
Facility scope
EngineeringHatch
Point source approachPost-Combustion Capture
CO₂ concentration7.0% mol%
Flue gas pressure15 psia
Compressor nameplate
Compression stages
Compression inlet
Compression discharge2,614 psia
Description
Scope starts with the receipt of natural gas and fuel gas mixture from the existing Plant 01 and Plant 09 source and terminates with hydrogen (H₂) at the required specification and conditions to be used as fuel in the existing SMR unit. High concentration CO₂ from the ATR is captured and H₂ production from the proposed facility will replace the fuel gas feed to the primary reformer for heating. The facility capacity is based on the heating duty required to replace the current fuel source. The scope for the study involves the new ATR unit and associated downstream shift, CO₂ capture, and syngas purification unit. The project scope also includes an ASU to supply oxygen to the ATR unit.

Peterhead Power Station (Aberdeenshire)

Natural GasFEED· Shell· Project page ↗Cost report ↗
CO₂ captured
1,000,000t/yr
Capture efficiency
90.0%
Utilization
Parasitic load
MW
CO₂ concentration
Facility scope
Engineering
Point source approachPost-Combustion Capture
CO₂ concentration
Flue gas pressure
Compressor nameplate
Compression stages
Compression inlet
Compression discharge1,754 psia
Description
The Peterhead CCS Project in Aberdeenshire, Scotland, was designed to demonstrate the world’s first commercial-scale post-combustion CO₂ capture from a gas-fired power station. Using amine-based CANSOLV technology, it aimed to capture around one million tonnes of CO₂ annually from one turbine at SSE’s Peterhead Power Station, compress and condition it, and transport it via a new offshore pipeline for injection into the depleted Goldeneye gas reservoir over 2 km beneath the North Sea. The FEED study defined project scope, refined CAPEX and OPEX estimates, and assessed cost uncertainties, providing a basis for the Execute phase while also documenting budget performance and emergent costs during FEED.

Technology Centre Mongstad

CoalLarge Pilot· Membrane Technology and Research (MTR)· 2023-08-15Project page ↗Cost report ↗
CO₂ captured
5,658,960t/yr
Capture efficiency
70.0%
Utilization
85.0%
Parasitic load
182MW
CO₂ concentration
12.5%mol%
Facility scope
EngineeringTrimeric
Point source approachPost-Combustion Capture
CO₂ concentration12.5% mol%
Flue gas pressure15 psia
Compressor nameplate
Compression stages6
Compression inlet6 psia
Compression discharge2,219 psia
Description
Membrane Technology and Research Inc., with Technology Centre Mongstad, Dresser-Rand, Trimeric Corporation, and WorleyParsons/Advisian, is scaling up its advanced Polaris™ membranes for post-combustion CO₂ capture and testing them at engineering scale at TCM in Norway. The Polaris membranes, about 20 times more permeable than prior commercial versions, use a patented selective recycle design to boost CO₂ concentration in flue gas and lower capture costs. The project will design, build, and operate a modular membrane system for a six-month field test, including performance verification, steady-state operation, techno-economic updates, and integration studies with advanced compression technology.