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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

3 of 3 selectedClear selection46 reports
Comparing 3 reports — tab selection applies to every column.

Gerald Gentleman Station

CoalFEED· ION Clean Energy· 2023-03-01Project page ↗Cost report ↗
CO₂ captured
4,316,020t/yr
Capture efficiency
89.8%
Utilization
85.0%
Parasitic load
MW
CO₂ concentration
Facility scope
EngineeringSargent & Lundy
Point source approachPost-Combustion Capture
CO₂ concentration
Flue gas pressure
Compressor nameplate
Compression stages6
Compression inlet
Compression discharge2,115 psia
Description
ION Clean Energy, with Nebraska Public Power District, is conducting a FEED study to retrofit a CO₂ capture system on Unit 2 of the 700 MWe Gerald Gentleman Station in Nebraska. Using ION’s low-aqueous ICE-21 solvent, proven in prior DOE-funded projects to reduce energy use, solvent degradation, and emissions, the design will feature two parallel 350 MWe capture units. The project aims to decarbonize most of Unit 2 while maintaining maximum operational flexibility for the plant.

Devon Energy / Jackfish-1 Oil Sands

Natural GasFEED· Devon Energy· 2011-11-01Project page ↗Cost report ↗
CO₂ captured
365,000t/yr
Capture efficiency
90.0%
Utilization
85.0%
Parasitic load
MW
CO₂ concentration
8.6%mol%
Facility scope
EngineeringHTC Puretech
Point source approachPost-Combustion Capture
CO₂ concentration8.6% mol%
Flue gas pressure15 psia
Compressor nameplate
Compression stages
Compression inlet
Compression discharge
Description
A Front End Engineering and Design (FEED) study was undertaken to design an advanced CO2 Capture Unit (CCU) to produce 1000 tonnes per day of CO2 from the exhaust of three Once-Through Steam Generators (OTSG’s) at Devon Energy’s Jackfish 1 thermal in-situ operations and estimate the capital expenditure for the facilities within +/-15% accuracy. The process utilizes HTC Purenergy Carbon Capture Technology to capture CO2 from the OTSG exhaust gas using an aqueous chemical solvent in an absorber tower, after which the CO2-loaded solvent is passed to a stripper tower where the CO2 is released and the solvent regenerated. The study excludes downstream CO2 compression, dehydration, transportation and storage.

Southern Company / Plant Barry

Natural GasFEED· GE Gas Power· 2024-08-06Project page ↗Cost report ↗
CO₂ captured
1,632,000t/yr
Capture efficiency
95.0%
Utilization
85.0%
Parasitic load
18.4MW
CO₂ concentration
6.7%mol%
Facility scope
EngineeringLinde Engineering (process engineering and equipment cost), Kiewit (plant layout, constructability, installation)
Point source approachPost-Combustion Capture
CO₂ concentration6.7% mol%
Flue gas pressure14 psia
Compressor nameplate20.8 MW
Compression stages
Compression inlet
Compression discharge2,215 psia
Description
General Electric Gas Power, with Linde, Kiewit, and Southern Company Services, is conducting a FEED study for a “Generation 2” amine-based post-combustion CO₂ capture system at an existing NGCC power plant. Targeting at least 95% capture efficiency, the design will emphasize optimized integration, lower CCS costs, and flexible operation to complement renewable energy. The 18-month project will progress from multiple conceptual designs to a single configuration, culminating in a detailed design, technical viability assessment, techno-economic and life cycle analyses, and a business case evaluation.