Tools

Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

3 of 3 selectedClear selection46 reports
Comparing 3 reports — tab selection applies to every column.

Gerald Gentleman Station

CoalFEED· ION Clean Energy· 2023-03-01Project page ↗Cost report ↗
CO₂ captured
4,316,020t/yr
Capture efficiency
89.8%
Utilization
85.0%
Parasitic load
MW
CO₂ concentration
Facility scope
EngineeringSargent & Lundy
Point source approachPost-Combustion Capture
CO₂ concentration
Flue gas pressure
Compressor nameplate
Compression stages6
Compression inlet
Compression discharge2,115 psia
Description
ION Clean Energy, with Nebraska Public Power District, is conducting a FEED study to retrofit a CO₂ capture system on Unit 2 of the 700 MWe Gerald Gentleman Station in Nebraska. Using ION’s low-aqueous ICE-21 solvent, proven in prior DOE-funded projects to reduce energy use, solvent degradation, and emissions, the design will feature two parallel 350 MWe capture units. The project aims to decarbonize most of Unit 2 while maintaining maximum operational flexibility for the plant.

Southern Company / Plant Barry

Natural GasFEED· GE Gas Power· 2024-08-06Project page ↗Cost report ↗
CO₂ captured
1,632,000t/yr
Capture efficiency
95.0%
Utilization
85.0%
Parasitic load
18.4MW
CO₂ concentration
6.7%mol%
Facility scope
EngineeringLinde Engineering (process engineering and equipment cost), Kiewit (plant layout, constructability, installation)
Point source approachPost-Combustion Capture
CO₂ concentration6.7% mol%
Flue gas pressure14 psia
Compressor nameplate20.8 MW
Compression stages
Compression inlet
Compression discharge2,215 psia
Description
General Electric Gas Power, with Linde, Kiewit, and Southern Company Services, is conducting a FEED study for a “Generation 2” amine-based post-combustion CO₂ capture system at an existing NGCC power plant. Targeting at least 95% capture efficiency, the design will emphasize optimized integration, lower CCS costs, and flexible operation to complement renewable energy. The 18-month project will progress from multiple conceptual designs to a single configuration, culminating in a detailed design, technical viability assessment, techno-economic and life cycle analyses, and a business case evaluation.

Calpine / Deer Park Energy Center

Natural GasFEED· Calpine· 2024-05-30Project page ↗Cost report ↗
CO₂ captured
6,200,000t/yr
Capture efficiency
95.0%
Utilization
90.0%
Parasitic load
184MW
CO₂ concentration
5.2%vol%
Facility scope
EngineeringSargent & Lundy
Point source approachPost-Combustion Capture
CO₂ concentration5.2% vol%
Flue gas pressure15 psia
Compressor nameplate
Compression stages8
Compression inlet
Compression discharge2,215 psia
Description
Calpine Texas CCUS Holdings LLC, with Electricore Inc., is conducting a FEED study for a modular post-combustion CO₂ capture system at the Deer Park Energy Center NGCC plant in Texas. Using Shell’s commercial-scale amine technology, the system will capture 95% of emissions—about 5 MTPA—while maintaining low energy use and fast reaction rates. The study will include business case, techno-economic, life cycle, environmental, and public policy analyses, including environmental justice and job creation impacts.