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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

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Milton R. Young Power Plant

CoalFEED· Minnkota Power Cooperative· 2023-02-20Project page ↗Cost report ↗
CO₂ captured
4,297,145t/yr
Capture efficiency
90.0%
Utilization
85.0%
Parasitic load
83.3MW
CO₂ concentration
8.6%vol%
Facility scope
EngineeringFluor
Point source approachPost-Combustion Capture
CO₂ concentration8.6% vol%
Flue gas pressure
Compressor nameplate44.4 MW
Compression stages
Compression inlet
Compression discharge1,690 psia
Description
Milton R. Young Station Unit 2 is conducting a FEED study to add a post-combustion CO₂ capture system using Fluor’s Econamine FG Plus™ technology to its lignite-fueled power plant in North Dakota. The design targets 3.6 million tonnes of CO₂ captured annually—twice the scale of the largest existing facility—while integrating advanced heat recovery, aerosol and solvent degradation controls, and cold-climate optimization to achieve the lowest levelized cost of capture at world scale. The study will deliver detailed design, cost, and performance data for financing, permitting, and final project scheduling.

Nutrien Redwater Nitrogen Operations

AmmoniaFEED· Nutrien· 2024-11-01Project page ↗
CO₂ captured
1,778,645t/yr
Capture efficiency
99.0%
Utilization
Parasitic load
MW
CO₂ concentration
7.0%mol%
Facility scope
EngineeringHatch
Point source approachPost-Combustion Capture
CO₂ concentration7.0% mol%
Flue gas pressure15 psia
Compressor nameplate
Compression stages
Compression inlet
Compression discharge2,614 psia
Description
Studied the replacement of the SMR units with auto-thermal reforming (ATR) technology. ATRs produce a high concentration CO₂ stream, instead of low concentration combustion flue gases, that is more efficient to capture for sequestration. H₂ production from the unit may also be oversized to provide H₂ as a fuel source for the ATR if target overall CO₂ recovery of the facility is not achieved with the replacement of the SMR alone. The facility capacity is based on the total H₂ production requirements of the existing Plant 01 and Plant 09 ammonia synthesis units. 3 | P a g e Public – Approved for external distribution The scope for the study involves the SMR unit replacement with an integrated ATR and downstream syngas purification including CO₂ capture. The project scope also includes an Air Separation Unit (ASU) to supply oxygen to the ATR unit.

Linde Hydrogen Plant

Hydrogenpre-FEED· Praxair· 2022-11-03Project page ↗Cost report ↗
CO₂ captured
1,360,000t/yr
Capture efficiency
95.0%
Utilization
Parasitic load
MW
CO₂ concentration
18.3%mol%
Facility scope
EngineeringLinde Engineering
Point source approachPost-Combustion Capture
CO₂ concentration18.3% mol%
Flue gas pressure15 psia
Compressor nameplate
Compression stages
Compression inlet
Compression discharge
Description
Linde Inc., with Linde Engineering Americas and BASF, is conducting an initial engineering design for a 3,500 tonnes/day CO₂ capture plant using Linde-BASF’s advanced aqueous amine technology at a Linde-owned steam methane reforming facility. The project will define integration options, establish project requirements, optimize process design, and develop engineering, cost, and schedule packages. BASF will provide the technology design, LEA will deliver detailed engineering and constructability assessments, and Linde will lead techno-economic, environmental, and safety analyses in coordination with the SMR plant operators.