Carbon Capture Costs: FEED & pre-FEED Cost Reports

Southern Company Services, with Linde Gas North America, is conducting a FEED study for a commercial-scale CO₂ capture system using Linde-BASF’s advanced aqueous amine technology at an NGCC plant of at least 375 MWe. The project will evaluate Alabama Power’s Plant Barry and Mississippi Power’s Plant Daniel to select the optimal host site, define project requirements, optimize process design, and deliver engineering packages along with a cost and schedule estimate within 15% accuracy. The study will build on prior feasibility work and site-specific testing.

Calpine Texas CCUS Holdings LLC, with Electricore Inc., is conducting a FEED study for a modular post-combustion CO₂ capture system at the Deer Park Energy Center NGCC plant in Texas. Using Shell’s commercial-scale amine technology, the system will capture 95% of emissions—about 5 MTPA—while maintaining low energy use and fast reaction rates. The study will include business case, techno-economic, life cycle, environmental, and public policy analyses, including environmental justice and job creation impacts.

Phillips 66, with Worley Group Inc., is developing the initial design for a commercial-scale CCS system at the Rodeo Refinery hydrogen plant, targeting over 90% capture efficiency and storage of about 190,000 tonnes of CO₂ annually. The project will evaluate three capture configurations—flue gas plus PSA tail gas, syngas plus flue gas, and flue gas only—selecting the most cost-effective option through a techno-economic analysis. The chosen design will be advanced to a level suitable for the next engineering phase, concluding with a final TEA for the selected CCS configuration.