Carbon Capture Costs: FEED & pre-FEED Cost Reports

Prairie State Generating Company is conducting a FEED study for a carbon capture facility on its 816 MWe Unit #2 in Illinois, using Mitsubishi Heavy Industries’ KM CDR Process™ with KS-21™ solvent. Designed to treat all flue gas from the unit, it would be the world’s largest post-combustion capture plant, compressing CO₂ for off-site sequestration. The project will leverage engineering support from Kiewit, Sargent & Lundy, and MHI.

Membrane Technology & Research Inc., with Sargent & Lundy and CEMEX, is designing a full-scale Polaris membrane CO₂ capture system for the CEMEX Balcones cement plant in New Braunfels, Texas, targeting about 1 million tonnes of CO₂ capture annually. The study will develop the design basis, process design, cost estimates, permitting and safety reviews, constructability assessment, and a techno-economic analysis. Sargent & Lundy will lead the design work, while CEMEX will provide site-specific data for integration.

CO₂ capture from the SMR flue gas stacks located in Plant 01 and Plant 09 of the facility. Combined flue gases from each of the two sources would be collected and transported by ducts to the carbon capture facility. The design of the capture facility is 2,100 – 2,200 tpd of CO₂, including the CO₂ captured from the SMRs and additional flue gas generated from the steam boiler supplying the CCS unit. The CCS unit is to be designed for a minimum 30% plant turndown, this is to ensure the operation of CCS unit when flue gas from Plant 01 is the only feed to the CCS unit. For the purposes of the study the carbon capture facility design, including flue gas pretreatment and downstream CO₂ compression and dehydration, is provided by licensor. Hatch designed the flue gas transportation from the stacks to the Carbon Capture and Sequestration (CCS) unit battery limit, flue gas pressure boosting and Balance of Plant (BOP) which includes all the utility and offsite systems