Carbon Capture Costs: FEED & pre-FEED Cost Reports

Prairie State Generating Company is conducting a FEED study for a carbon capture facility on its 816 MWe Unit #2 in Illinois, using Mitsubishi Heavy Industries’ KM CDR Process™ with KS-21™ solvent. Designed to treat all flue gas from the unit, it would be the world’s largest post-combustion capture plant, compressing CO₂ for off-site sequestration. The project will leverage engineering support from Kiewit, Sargent & Lundy, and MHI.

Studied the replacement of the SMR units with auto-thermal reforming (ATR) technology. ATRs produce a high concentration CO₂ stream, instead of low concentration combustion flue gases, that is more efficient to capture for sequestration. H₂ production from the unit may also be oversized to provide H₂ as a fuel source for the ATR if target overall CO₂ recovery of the facility is not achieved with the replacement of the SMR alone. The facility capacity is based on the total H₂ production requirements of the existing Plant 01 and Plant 09 ammonia synthesis units. 3 | P a g e Public – Approved for external distribution The scope for the study involves the SMR unit replacement with an integrated ATR and downstream syngas purification including CO₂ capture. The project scope also includes an Air Separation Unit (ASU) to supply oxygen to the ATR unit.

Linde Inc., with Linde Engineering Americas and BASF, is conducting an initial engineering design for a 3,500 tonnes/day CO₂ capture plant using Linde-BASF’s advanced aqueous amine technology at a Linde-owned steam methane reforming facility. The project will define integration options, establish project requirements, optimize process design, and develop engineering, cost, and schedule packages. BASF will provide the technology design, LEA will deliver detailed engineering and constructability assessments, and Linde will lead techno-economic, environmental, and safety analyses in coordination with the SMR plant operators.